Jinchi Technology

Smart Production Integrated Solution

2025/12/18
31
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Smart Production Integrated Solution | MES · WMS · Lean Assessment

Smart Production Integrated Solution

The Smart Production Integrated Solution is built on an Industrial Internet platform, deeply integrating MES (Manufacturing Execution System), WMS (Warehouse Management System), Lean Performance Assessment System and other core modules — creating a full-chain digital loop from raw material receiving, production execution, quality traceability, finished goods outbound to performance management. Through IoT sensing, big data analytics, and AI algorithms, it achieves transparent, lean, and intelligent production processes — helping enterprises reduce costs, improve efficiency, enhance quality, and build future-ready smart factories.

Problems Solved
Addressing manufacturing pain points, enabling lean production

Production Management

  • Opaque production progress, frequent delivery delays
  • Low equipment OEE, delayed downtime response
  • Slow paper work order flow, high data entry errors
  • Difficult production scheduling, low resource utilization

Supply Chain & Warehousing

  • Inventory discrepancies, excess obsolete stock
  • Untimely material delivery, line stoppages
  • Low inbound/outbound efficiency, frequent picking errors
  • Low inventory turnover, high capital tie-up

Quality Traceability

  • Can't pinpoint defects to specific processes/batches
  • Manual quality data recording, no real-time analysis
  • Slow complaint response, traceability takes days
  • No SPC monitoring, quality fluctuations unpredictable

Collaboration & Management

  • Disconnected production and warehouse data, poor collaboration
  • Hard-to-quantify staff performance, no incentive basis
  • Long exception response processes, slow issue closure
  • Data silos across multiple plants, no unified control
Why Choose Our Smart Production Solution?
Technology Leadership · Proven Results · Value-Driven

Integrated Platform, Breaking Data Silos

Deep integration of MES+WMS+Lean Assessment with a unified data foundation — connecting production planning, material delivery, quality inspection, and performance evaluation to eliminate information barriers.

AI-Powered Smart Decisions

Built-in industrial AI engine for predictive maintenance, intelligent defect detection, and production scheduling optimization — enabling data-driven precision decisions.

Rapid Deployment, Agile Delivery

Microservices + modular design supports phased implementation — go-live in 30 days, reducing digital transformation barriers and delivering fast results.

Industry Best Practices

Deep expertise in fiber optic cables, electronics manufacturing, and new materials — serving multiple benchmark Hengtong factories with 200+ lean improvement models.

Industrial-Grade Security

Grade 3 cybersecurity compliance, private deployment support, full-chain data encryption — protecting core production data.

Full Lifecycle Service

From consulting, implementation to optimization — dedicated customer success team ensures continuous value delivery.

Application Scenarios
Covering diverse manufacturing industries with tailored smart factory solutions

Discrete Manufacturing

  • Fiber optic cables, electronics assembly
  • Automotive parts, precision machining
  • Consumer electronics, smart device manufacturing
  • Equipment manufacturing, custom automation lines

Process & New Materials

  • New materials, polymer production
  • Chemicals, plastics processing
  • Metal smelting, rolling processing
  • Pharmaceutical manufacturing, biologics

Emerging Smart & Multi-Site Groups

  • Multi-site group manufacturing enterprises
  • Lean benchmark factory construction
  • Digital workshop / smart factory transformation
  • Automated line IT upgrade integration

Device Connectivity

Supports OPC UA, Modbus and other protocols for rapid industrial equipment integration

Real-Time Monitoring

Production progress, equipment status, quality data updated in milliseconds

Full Traceability

One item, one code — full lifecycle traceability from raw material to finished product

Smart Scheduling

APS advanced scheduling — on-time delivery commitment accuracy +30%

Featured Products
Smart production core product matrix

Manufacturing Execution System (MES)

Full production execution digital management covering work orders, process control, quality traceability, equipment monitoring, and data collection — creating transparent smart workshops.

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Warehouse Management System (WMS)

Smart warehousing with multi-warehouse coordination, barcode/RFID management, intelligent picking route optimization, inventory alerts, and batch traceability.

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Lean Performance Assessment

Production data-driven lean performance platform supporting OEE analysis, capacity ranking, quality KPIs, and exception response metrics — building fair and transparent incentive systems.

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Customer Cases
Trusted by industry benchmark enterprises
Industrial Internet · Digital Empowerment

Hengtong Digital Technology

As the core vehicle for group digital transformation, Hengtong Digital Technology deployed the smart production platform — connecting MES and WMS data for factory-level production scheduling and material coordination. Post-launch: production plan achievement rate 98%, inventory turnover +25%, data automation rate 90%+ — laying a solid foundation for the group's smart manufacturing benchmark factory.

✓ 98% plan achievement ✓ 25% turnover improvement ✓ 90%+ data automation
Fiber Optics · Smart Factory

Hengtong Optoelectronics

Implemented MES + Lean Assessment across multiple Hengtong Optoelectronics production bases — electronic work order flow, real-time OEE monitoring, AI defect detection, and digital performance assessment. Results: 30% reduction in unplanned downtime, first-pass yield 99.2%, annual production cost savings over RMB 20 million.

✓ 30% downtime reduction ✓ 99.2% FPY ✓ RMB 20M+ annual savings
New Materials · Lean Production

Hengtong Materials

Introduced the smart production solution with a focus on WMS and Lean Assessment. Smart warehousing transformation enabled precise material delivery and auto-obsolete stock alerts — warehouse utilization +40%. Lean Assessment quantified workshop KPI — employee improvement proposals tripled, overall operating costs -15%.

✓ 40% warehouse utilization ✓ 3x improvement proposals ✓ 15% cost reduction
Solution Value
Quantifiable benefits, visible ROI

Production efficiency +20%~35%

Inventory turnover +25%~40%

Defect rate -30%~50%

Order lead time -15%~25%

OEE improvement 15%+

Technology Architecture
Cloud-Native · High Availability · Industrial-Grade Security

Cloud-native, supports public/private/hybrid cloud

Industrial big data platform, real-time processing

Open API, seamless ERP/PLM/SCADA integration

Edge computing nodes for offline operation

Mobile access for anywhere production control

Start Your Smart Production Journey

From lean to intelligent, from manufacturing to smart manufacturing — making production more efficient and management more transparent

Get Solution

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