Lean, Visual, and Intelligent Shop Floor Execution — Bridging Planning and Production, Building Transparent Factories, Driving Manufacturing Excellence
MES (Manufacturing Execution System) is a production information management system for the shop floor execution layer of manufacturing enterprises. Positioned between the enterprise planning layer (ERP) and the process control layer (PLC/DCS), it breaks down information silos through real-time data collection, process monitoring, and lean scheduling — enabling end-to-end production visibility, traceability, and continuous optimization.
Built on a microservices architecture, our MES platform supports rapid deployment and flexible configuration. It helps both discrete and process manufacturers reduce costs, improve efficiency, and enhance quality transparency — serving as the core hub for Industry 4.0 smart factories.
Lean scheduling reduces line-side inventory
Automated collection replaces manual entry
Real-time scheduling based on equipment capacity and material availability — supports rush orders and what-if simulations to maximize utilization and reduce changeover time.
End-to-end data collection from material feeding, assembly to inspection — electronic dashboards display line status, WIP, and anomalies at a glance.
Forward and backward traceability via batch numbers/SN codes — capturing personnel, equipment, materials, and methods to meet automotive, electronics, and other compliance requirements.
Automatic equipment status collection for availability, performance, and quality metrics — pinpointing efficiency losses to support TPM initiatives.
SPC real-time monitoring of critical parameters — complete records for incoming, in-process, and final inspection with automatic non-conformance disposition workflows.
Supports OPC UA, Modbus and other industrial protocols — real-time interaction with PLCs, robots, and AGVs for equipment connectivity and predictive alerts.
Through real-time scheduling and rapid anomaly response, reduce wait times and WIP by over 30% — average production cycle time reduced by 25%.
Poka-yoke mechanisms and online SPC prevent defects — defect rates reduced by 40% with significant quality cost savings.
OEE dashboards with downtime analysis quickly identify bottlenecks — average OEE improvement of 15~25%, unlocking additional capacity.
Complete electronic batch records meet ISO, FDA, IATF 16949 audit requirements — recall response time reduced by 70%.
ERP work orders auto-imported with material and process verification
One-click readiness check for personnel, equipment, tooling, and materials
Scan-based reporting, SOP push, and automated data collection
Online/offline inspection with defect disposition workflows
Batch generation, inventory sync, and dashboard updates
Tailored MES capabilities for discrete and process manufacturing across diverse industries
Strict traceability with serial number tracking, critical torque data collection, and error-proofing integration — compliant with IATF 16949.
Solder paste management, component verification, and PCBA traceability — with NPM/SMT equipment connectivity for real-time placement data.
Strict batch and expiry date management — GMP compliance, electronic batch records, and quality release/lockdown controls.
Equipment connectivity, tool life management, centralized CNC program distribution — real-time labor hour and OEE tracking.
Full lifecycle traceability for electrodes and cells — environmental parameter integration for enhanced consistency and safety.
Large structural welding traceability, complex assembly error-proofing, and multi-plant coordination for project-based manufacturing.