Jinchi Technology

Manufacturing Execution System-MES

2025/11/21
50
0
Manufacturing Execution System (MES) | Real-Time Production Monitoring · Quality Control · Full Traceability

Manufacturing Execution System (MES)

Lean, Visual, and Intelligent Shop Floor Execution — Bridging Planning and Production, Building Transparent Factories, Driving Manufacturing Excellence

Product Overview

MES (Manufacturing Execution System) is a production information management system for the shop floor execution layer of manufacturing enterprises. Positioned between the enterprise planning layer (ERP) and the process control layer (PLC/DCS), it breaks down information silos through real-time data collection, process monitoring, and lean scheduling — enabling end-to-end production visibility, traceability, and continuous optimization.

Built on a microservices architecture, our MES platform supports rapid deployment and flexible configuration. It helps both discrete and process manufacturers reduce costs, improve efficiency, and enhance quality transparency — serving as the core hub for Industry 4.0 smart factories.

30%+
WIP Reduction

Lean scheduling reduces line-side inventory

99.5%
Data Accuracy

Automated collection replaces manual entry

Core Features

Precision Work Order Scheduling

Real-time scheduling based on equipment capacity and material availability — supports rush orders and what-if simulations to maximize utilization and reduce changeover time.

Production Transparency

End-to-end data collection from material feeding, assembly to inspection — electronic dashboards display line status, WIP, and anomalies at a glance.

Lot Traceability & Genealogy

Forward and backward traceability via batch numbers/SN codes — capturing personnel, equipment, materials, and methods to meet automotive, electronics, and other compliance requirements.

OEE Analytics

Automatic equipment status collection for availability, performance, and quality metrics — pinpointing efficiency losses to support TPM initiatives.

Quality Closed-Loop Management

SPC real-time monitoring of critical parameters — complete records for incoming, in-process, and final inspection with automatic non-conformance disposition workflows.

Equipment Integration & Monitoring

Supports OPC UA, Modbus and other industrial protocols — real-time interaction with PLCs, robots, and AGVs for equipment connectivity and predictive alerts.

MES Value Proposition

Shorten Manufacturing Lead Time

Through real-time scheduling and rapid anomaly response, reduce wait times and WIP by over 30% — average production cycle time reduced by 25%.

Improve Product Quality

Poka-yoke mechanisms and online SPC prevent defects — defect rates reduced by 40% with significant quality cost savings.

Boost Overall Equipment Effectiveness

OEE dashboards with downtime analysis quickly identify bottlenecks — average OEE improvement of 15~25%, unlocking additional capacity.

End-to-End Traceability & Compliance

Complete electronic batch records meet ISO, FDA, IATF 16949 audit requirements — recall response time reduced by 70%.

Lean Execution Workflow

1

Receive Orders

ERP work orders auto-imported with material and process verification

2

Pre-Production

One-click readiness check for personnel, equipment, tooling, and materials

3

Production Execution

Scan-based reporting, SOP push, and automated data collection

4

Quality Inspection

Online/offline inspection with defect disposition workflows

5

Completion & Receiving

Batch generation, inventory sync, and dashboard updates

Industry Solutions

Tailored MES capabilities for discrete and process manufacturing across diverse industries

Automotive Parts

Strict traceability with serial number tracking, critical torque data collection, and error-proofing integration — compliant with IATF 16949.

Electronics Assembly

Solder paste management, component verification, and PCBA traceability — with NPM/SMT equipment connectivity for real-time placement data.

Pharmaceutical & Food

Strict batch and expiry date management — GMP compliance, electronic batch records, and quality release/lockdown controls.

Machining & Fabrication

Equipment connectivity, tool life management, centralized CNC program distribution — real-time labor hour and OEE tracking.

New Energy Battery

Full lifecycle traceability for electrodes and cells — environmental parameter integration for enhanced consistency and safety.

Heavy Equipment

Large structural welding traceability, complex assembly error-proofing, and multi-plant coordination for project-based manufacturing.

Supports on-premise and cloud deployment with seamless integration to ERP, PLM, and WMS

+86 15950046738
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